Making A Router Jig For Door Hinges

To make the jig mark the hinge width along one edge of a roughly 6 inch by 8 inch piece of 1 2 inch plywood.

Making a router jig for door hinges.

Measure 6 inches from the top of the door with the tape measure and make a mark with your pencil. The key to precise results is guiding the plunge router accurately so the sides of the mortise end up perfectly smooth straight and parallel to the faces of the workpiece. Double that measurement to determine the width of the jig s center strips drawing below. Place the jig in the correct spot on your door.

Capture the hinge leaf with the jig s center strips and side pieces apply glue to their edges and clamp them together to make the jig s face. Attach the included router bit to your router. To start mark where the door hinges should go. This mortising jig is the way to go.

It clamps to your workbench and securing the workpieces in place only takes a second with a. The power tool method uses a router and hinge mortising jig. Whenever you are working with tools you can get injured in the process. Lay the door on its side with the side that will receive the hinges facing upward.

Mark the door for hinge positioning. Get the door hinge jig shown in this video through our l. You can cut a hinge mortise with hand tools or a power tool. Attach the jig to your door by screwing it in on both the top and bottom you can fill repaint these holes later.

Leah demonstrates how to use a router and jig to cut perfect door hinge mortises quickly and easily. Then you need to put the jig on the side of the door and adjust it. Thick doors ideal for routing matching mortises for hinges at the home depot milescraft hingemate200 ready to use drop in door hinge jig for routers 1214 the home depot. The jig is clamped to the door and guides the router through the cut.

Set the depth of the cut to be the same as the depth of your hinge so that the hinge will rest flush on the door. I made the end cuts with a crosscut sled on the tablesaw. Make a straight line perpendicular to the spine of the door by resting the set square in line with your mark. Cut a notch the width of the hinge and about 1 3 4 inches deep.

How to use a door hinge jig. This is why you need to make sure you are following the necessary safety.